Every splice, captured
and inspected automatically
A full visual audit trail of every splice going through your rewinder. AI-powered pass/fail inspection with human-in-the-loop QC review, built for ISO traceability and real-time accountability.
The Splice Audit portal: every splice image, AI confidence scores, and QC review status at a glance
A complete splice quality system, not just a camera
Capture, inspect, review, and resolve, all in one automated workflow.
Visual Audit Trail
Every splice that passes through your rewinder is automatically captured with a high-resolution image. Full traceability from roll to roll, timestamped and searchable.
- Automatic image capture on every splice
- Timestamped with equipment & roll info
- ISO-ready audit documentation
- Searchable history by date, device, or status
AI Inspection
Every splice image is evaluated by AI with a confidence-scored pass or fail verdict. Catch bad splices before they cause downtime on the next process.
- Automatic pass/fail evaluation
- AI confidence score on every splice
- Instant flagging of suspect splices
- Continuous improvement from real data
Human-in-the-Loop QC
QC inspectors approve, reject, or resolve flagged splices through a structured review workflow. Every decision is documented with full accountability.
- Approve, reject, or resolve each splice
- Rejection reasons & resolution notes
- QC reviewer tracked on every action
- Complete approval chain for auditors
Splices are invisible...until they cause problems
Without documentation, every splice is a liability waiting to surface.
“Was that splice good?”
A roll breaks downstream and now you're trying to figure out if the splice was bad or if something else caused it. Without a photo, it's he-said-she-said. With Splice Audit, you have the image and the AI verdict.
“Show me the audit trail”
ISO auditors ask for traceability on splices and you're handing them a handwritten log, if one even exists. Splice Audit gives you a timestamped, searchable, image-backed record with AI evaluation and QC sign-off on every splice.
“Nobody checked the splice”
Operators are busy. Splices get made and forgotten. Without a structured review process, bad splices slip through and show up as defects, waste, or downtime on the next machine.
“Are we getting better?”
Without data, you can't measure improvement. Splice Audit tracks pass/fail rates, AI confidence trends, and rejection patterns over time so you can see if training, materials, or process changes are actually making a difference.
From capture to resolution, fully automated
Every splice goes through the same documented process. No exceptions, no missed steps.
Automatic Splice Capture
The Splice Audit device mounts at your rewinder with a webcam pointed at the splice point. Every splice is automatically detected and captured, no operator interaction required. Images are uploaded to the cloud in real time for immediate access.
- Zero-touch capture on every splice
- High-resolution images stored in the cloud
- Timestamped with device and equipment info
- Works on any rewinder, no PLC integration
AI-Powered Pass/Fail Evaluation
Every captured splice image is immediately evaluated by AI. The system returns a pass or fail verdict along with a confidence score, so QC knows exactly which splices need attention and which are solid.
- Instant AI verdict on every splice image
- Confidence score shows how certain the AI is
- Low-confidence splices flagged for human review
- AI feedback drives continuous improvement
Structured QC Review & Resolution
QC inspectors review flagged splices through a structured workflow. Approve good splices, reject bad ones with a reason, and resolve rejections with corrective action notes. Every step is documented with who did it and when.
- One-click approve for clean splices
- Reject with categorized reason codes
- Resolution workflow with corrective action notes
- Full reviewer attribution on every action
Real-Time Operator View on the HMI
When paired with Data Collection, splice images are pushed directly to the operator's HMI at the press. Operators can see their splice images in real time, review them, and approve right from the tablet, adding another layer of accountability at the point of creation.
- Splice images appear on the HMI in real time
- Operators review and approve their own splices
- Immediate feedback before the roll moves on
- Requires Botson Data Collection at the press
Pair with Data Collection for a complete MES toolset
Splice Audit and Data Collection are powerful on their own, but together they give you a full manufacturing execution system for auditing, traceability, and AI-driven improvement.
Splice-to-Ticket Linking
Splice images tied to the exact ticket being tracked in Data Collection
HMI Integration
Operators see and review splice images right on the press tablet
AI Insights
Combined AI analysis across production data and splice quality
Full Traceability
Time, footage, materials, and splices all documented in one system
How Splice Audit works
Capture
The device detects each splice and captures a high-resolution image automatically. No operator action needed.
AI Inspect
AI evaluates the image instantly, returning a pass/fail verdict with a confidence score.
QC Review
QC inspectors review flagged splices and approve, reject, or resolve with documented notes.
Audit Trail
Every splice, every verdict, every review action is documented and searchable. ISO-ready out of the box.
Simple, transparent pricing
No hidden fees. No per-user charges. Just hardware and software.
Botson Splice Audit device with webcam, pre-configured and ready to mount at your rewinder. Ships with everything you need.
Starter
1–3 rewinders
- Automatic splice capture
- AI pass/fail evaluation
- QC review workflow
- Searchable audit trail
- Cloud image storage
Shop
4–6 rewinders
- Everything in Starter
- Data Collection HMI integration
- Splice-to-ticket linking
- Priority support
Enterprise
7–12 rewinders
- Everything in Shop
- Custom integrations
- Dedicated onboarding
- 13+ rewinders? Contact us
Built for flexo & packaging
Splice Audit was designed for the realities of a converting shop floor. Every feature exists because we've seen what happens when splices go undocumented.
Stop hoping splices are good. Start knowing.
See how automated splice capture and AI inspection can close the traceability gap in your shop.
Schedule a Demo